Melting Equipment
Product Overview
ZMZO’s Melting Equipment series provides high-efficiency, energy-saving, and intelligent melting solutions for the foundry industry. Our diverse range of furnaces, including Electric Furnaces, Aluminum Shell Furnaces, Regenerative Gas-Fired Furnaces, and Digital Medium Frequency Induction Furnaces, is designed to meet the demands of various metal melting and casting processes. With advanced PLC-based controls, real-time fault detection, and high-quality materials, our furnaces ensure stable, precise, and cost-effective production. Whether you’re looking for rapid melting times, energy efficiency, or continuous operation, our melting equipment is built for durability, low maintenance, and enhanced productivity across a wide range of industrial applications.
Types of Melting Equipment
Electric Furnace
Our electric furnace combines advanced technology with superior craftsmanship, designed to perform flawlessly in high-temperature environments. The furnace body is built with high-alumina bricks and insulating air bricks, delivering exceptional thermal stability, outstanding heat insulation, and improved energy efficiency. An intelligent control system enables real-time monitoring and automatic adjustment of operating parameters, ensuring stable, precise, and efficient production. With a focus on durability, energy savings, and cost-effectiveness, this furnace is an ideal solution for a wide range of industrial applications.
Melting Rate: 20 Ton / Hour
Aluminum Shell Melting Furnace
Our aluminum shell furnaces are designed for efficiency, safety, and durability, offering capacities from 0.1T to 20T with a rapid melting time of 40–60 minutes per batch. Featuring advanced self-diagnostics, real-time fault detection, and PLC-based melting management, the system ensures stable and reliable operation. Built with automotive-grade wiring, carbon-free water hoses, and 304 stainless steel components, it delivers exceptional longevity and low maintenance. Options include cast aluminum alloy furnaces (≤5T) with reducer tilting for cost-effectiveness and steel shell furnaces (≥1T) with hydraulic tilting and magnetic shielding for high efficiency and energy savings. Ideal for continuous 24-hour operation, this furnace helps reduce energy consumption, labor costs, and downtime.
Melting Rate: 20 Ton / Hour
Regenerative Gas-Fired Aluminium Melting Furnace
A regenerative aluminum melting furnace places scrap aluminum or aluminum alloy material in a molten bath, where it uses a combustion flame to melt it,remove impurities,and further adjust the alloy composition to meet the required process composition and temperature.Furnaces are available in tilting, fixed, rectangular, and circular configurations. Furnaces can be used with natural gas, liquefied petroleum gas, heavy oil, and diesel.
Melting Rate: 12 Ton / Hour
Digital Medium Frequeney Induction Melting Furnace
The Fully Digital Medium Frequency Induction Melting Furnace is engineered for efficient and precise melting of non-ferrous metals such as aluminum. With capacities ranging from 100 to 500 kg and a melting rate of up to 350 kg per hour, this furnace delivers exceptional performance for foundry operations. Powered by advanced digital control technology, it ensures stable temperature regulation up to 1200°C, fast melting cycles of around 1.5 hours, and optimized energy consumption. Ideal for high-quality casting processes, this system offers superior efficiency, reliability, and safety for modern metal melting applications.
Ingot Casting Machine
The automated ingot casting machine is essential for smelters seeking higher efficiency and lower labor costs. Featuring advanced automation, it replaces manual ingot knocking, metal scraping, and stacking with automatic ingot dropping, scraping, and robotic arm integration. This smart solution minimizes operator requirements, reduces the risk of workplace injuries, and ensures stable, high-speed production. By streamlining the casting process, it helps boost output, enhance safety, and lower overall investment risks, making it an ideal choice for modern, large-scale foundry operations.
Why Choose ZMZO Melting Equipment?
High-Temperature Performance
Designed to operate reliably in extreme heat for stable and consistent production.
Premium Insulation Materials
Built with high-alumina bricks and insulating air bricks for exceptional thermal stability.
Energy Efficiency
Optimized insulation reduces heat loss, lowering energy consumption significantly.
Durable Structure
Heavy-duty design ensures long service life even under continuous operation.
Intelligent Control System
Real-time monitoring and automatic parameter adjustment for precision control.
Customizable Design
Dimensions, capacity, and control functions can be tailored to production needs.
Low Maintenance Requirements
Robust construction and quality components minimize downtime and upkeep.
Versatile Industrial Applications
Suitable for various industries including metal casting, heat treatment, and more.
Kickstart Your Foundry Automation With ZMZO
Boost Your Molding Efficiency with Custom Solutions
Product Breakdown
Crucible
- We use graphite crucibles produced by Qingdao Baidun Special Ceramics Technology Co., Ltd.
- These crucibles feature excellent oxidation resistance, good thermal conductivity, long service life, and significant energy savings.
- They not only improve production efficiency but also greatly reduce production costs for non-ferrous metal smelting enterprises.
Control System
- Our control system integrates advanced intelligent technology, enabling real-time monitoring of furnace temperature, pressure, and other critical parameters.
- It automatically adjusts operational settings to ensure precise temperature control and process stability.
- The system has undergone rigorous testing and validation, ensuring high reliability and durability.
- It operates stably under various complex conditions, reducing the failure rate and enhancing production continuity and stability.
Insulation Bricks
- Inside our electric furnaces, we offer a choice between high-alumina bricks and air bricks, ensuring exceptional performance during high-temperature operations.
- High-alumina bricks provide high-temperature stability and thermal insulation, while air bricks optimize insulation and energy efficiency.
- The use of these two types of insulation bricks enhances the overall furnace performance, ensuring an efficient and cost-effective production process.
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